Pre-Production Activities:

Voice of the customer:

The customer tells GreenLeaf Industries_® what their needs are.

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Product Design:

GreenLeaf Industries_® helps the customer design the product, pointing out what will and will not work and the out comes of the choices they make. GreenLeaf Industries_® has a deep pool of resources to pull from to help get the customer's concept to reality.

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Material Selection:

The customer tells GreenLeaf Industries_® what properties they would like the product to have. GreenLeaf Industries_® can then recommend different types of materials to meet these requirements in the most economical way possible.

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Mold design and build:

The GreenLeaf Industries_® team can guide you through what will work and what will not work as well when designing a mold.

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Product sample and date:

Once the mold has been made, GreenLeaf Industries_® will run the mold and be able to make sample parts. These samples are then given to the customer for approval. Any changes or tweaks are then made to the mold to make sure the customer gets exactly what they are looking for from each and every part. GreenLeaf Industries_®  will then set up procedures to make sure we mold these parts to the customer's requirements. All data is collected, stored and used to repeat the process exactly the same each time the customer needs more parts.

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Advanced Product Quality Planning (APQP):

This process runs the entire length of our pre-production activities. A process is set in place to make sure GreenLeaf is asking and answering the right questions. This allows GreenLeaf Industries_® to make sure all of the customer's requirements for their parts will be met.

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Mass Production Activities:

Purchase Order:

Customer supplies GreenLeaf Industries_® a purchase order telling us what you want, in what quantities and when you need the order filled. GreenLeaf Industries_® will then make sure we have the required materials to do the job and if not, place orders for those materials. The purchase order is then logged as a work order and given to the production manager. The production manager will make sure machine time is reserved for the making of the parts for the customer in a timely fashion.

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Injection Molding:

Using the data collected during product samples, GreenLeaf Industries_® will make the machines are programmed correctly to be able to make perfect parts every time for our customer. the mold is placed in the machine and the start up process is completed. The parts are made and will then either be ready to ship as is or go to one of our other next step processes.

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Assembly:

After the parts are injected and inspected, they will be taken to one of our assembly areas. Depending on the complexity of the assemble the parts will be put together either at press or at one of our custom design assembly stations. Each custom assembly station is built specifically for the customer and the job that needs requires assembly.

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Part decoration:

If the customer needs the part to have decoration, GreenLeaf Industries_® is well equipped to handle and of your needs. We are able to screen print, pad print or use heat transfer to decorate and part you wish. GreenLeaf Industries_® also has the ability to do in-mold decoration if the customer would like this option as well.

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Packaging and labeling:

GreenLeaf Industries_® will package and label our cartons according to the specification of each of our customers. If desired we can use disposable, reusable or a combination of the two in any packaging jobs that we do. Labels are made specifically to the customers wants and needs.

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Inventory management and shipping:

GreenLeaf Industries_® always wants to make sure our customers have the product they need at the time they need it. To do this, we keep safety stock on hand for all customers that have this desire. GreenLeaf Industries_® will work with the customer to find the right amount of inventory that needs to be kept on hand at our facility. If the customer doesn't get the product we make on time then we are out of a job very quickly. One of our company goals is to always have On Time Deliveries.

GreenLeaf Industries_® takes pride in the work we do and the customers we have. This is a customer driven business and we strive to always make the customer as happy as we can in not only the products that we make but the customer service we give.

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Quality management system : ISO 9001:2008:

ISO is a system that tells us what to do, when to do it and how to do it. This system was set up for the auto industry but is used for all our customers and every process we have at GreenLeaf Industries_®. ISO Certified, TS Compliant with a few exceptions

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